有些用戶往往初期只注重于產(chǎn)品研制與開(kāi)發(fā),忽視與模具制作單位的溝通。
Some users often only focus on product research and development at the beginning, and ignore the communication with the mold making unit.
能夠保證設(shè)計(jì)的產(chǎn)品有好的成形工藝,不會(huì)因零件難以加工而修正定型設(shè)計(jì)。
It can ensure that the designed product has a good forming process, and the finalized design will not be revised because the parts are difficult to process.
模具制造方可提早做設(shè)計(jì)準(zhǔn)備,避免匆忙中思索不周,影響工期。
The mold maker can make design preparations in advance to avoid poor thinking in a hurry, which affects the construction period.
制造高質(zhì)量模具,只要供需雙方嚴(yán)密配合,最終降低本錢(qián),縮短周期。
To manufacture high-quality molds, as long as the supply and demand sides cooperate closely, the cost will be reduced and the cycle time will be shortened.
山東模具制造廠家提示不要只看價(jià)錢(qián),要從質(zhì)量、周期、服務(wù)全方位思索:
Shandong mold manufacturers remind you not to just look at the price, but to think about quality, cycle, and service from all aspects:
模具品種很多,大致可分為十大類(lèi)。依據(jù)零件資料、物理化學(xué)性能、機(jī)械強(qiáng)度、尺寸精度、外表光亮度、運(yùn)用壽命、經(jīng)濟(jì)性等不同請(qǐng)求,選擇不同類(lèi)型的模具成形。
There are many types of molds, which can be roughly divided into ten categories. According to different requirements such as part information, physical and chemical properties, mechanical strength, dimensional accuracy, surface brightness, service life, economy, etc., different types of mold forming are selected.
精度請(qǐng)求高的模具需求運(yùn)用高精度的數(shù)控機(jī)床加工,而且模具材質(zhì)、成形工藝都有嚴(yán)厲請(qǐng)求,還需運(yùn)用CAD / CAE / CAM模具技術(shù)去設(shè)計(jì)、剖析。
Molds with high precision requirements need to be processed by high-precision CNC machine tools, and mold materials and forming processes have strict requirements, and CAD / CAE / CAM mold technology must be used to design and analyze.
有些零件由于成型時(shí)有特殊請(qǐng)求,模具還需運(yùn)用熱流道,氣輔成型,氮?dú)飧椎认冗M(jìn)的工藝。
For some parts, due to special requirements during molding, the mold also needs to use advanced technology such as hot runner, gas-assisted molding, and nitrogen cylinder.
制造廠家應(yīng)具備數(shù)控、電火花、線切割機(jī)床及數(shù)控仿型銑設(shè)備,高精度磨床,高精度三座標(biāo)丈量?jī)x,計(jì)算機(jī)設(shè)計(jì)及相關(guān)軟件等。
The manufacturer should have CNC, EDM, wire cutting machine tools and CNC copy milling equipment, high-precision grinders, high-precision three-coordinate measuring instruments, computer design and related software.
普通大型沖壓模具(如汽車(chē)復(fù)蓋件模具)要思索機(jī)床能否有壓邊機(jī)構(gòu),以至邊光滑劑、多工位級(jí)進(jìn)等。除沖壓噸位還要思索沖次、送料安裝、機(jī)床及模具維護(hù)安裝。
Ordinary large-scale stamping dies (such as automobile covering parts dies) should consider whether the machine tool has a blanking mechanism, as well as edge smoothing agent, multi-station progressive, etc. In addition to stamping tonnage, we must also consider the number of strokes, feeding installation, maintenance and installation of machine tools and molds.
上述模具的制造手腕及工藝不是每個(gè)企業(yè)都具備和控制的。在選擇協(xié)作廠家時(shí)一定要理解它的加工才能,不但看硬件設(shè)備,還要分離管理程度、加工經(jīng)歷以及技術(shù)力氣。
The manufacturing skills and processes of the above-mentioned molds are not possessed and controlled by every enterprise. When choosing a cooperating manufacturer, we must understand its processing capabilities, not only looking at the hardware equipment, but also separating the management level, processing experience, and technical strength.
對(duì)同一套模具,不同廠家報(bào)價(jià)有時(shí)有很大差距。你不該付出高于模具價(jià)值費(fèi)用的同時(shí),也不應(yīng)該少于模具的本錢(qián)。模具廠家象你一樣,要在業(yè)務(wù)中獲得合理的利潤(rùn)。
For the same set of molds, the quotations of different manufacturers sometimes differ greatly. You should not pay more than the cost of the mold, and you should not be less than the cost of the mold. Mold manufacturers, like you, must obtain reasonable profits in their business.
防止多頭協(xié)作,盡量模具制造和制品加工一條龍:
Prevent multi-head cooperation, try to make mold manufacturing and product processing one-stop:
有了合格的模具,不一定能消費(fèi)出批量的合格產(chǎn)品。這主要與零件的加工機(jī)床選型、成形工藝(成形溫度、成形時(shí)間等)及操作者的技術(shù)有關(guān)系。
With qualified molds, it may not be possible to produce batches of qualified products. This is mainly related to the selection of the part processing machine tool, the forming process (forming temperature, forming time, etc.) and the operator's technology.